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Expressive Writing – Methods and Workouts

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How exactly to BS Your Way By Way of A University Report

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Just how to Publish a Directory Of a Guide Phase

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Howto Stencil Fabric

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Information On Casting Sand And Green Sand Or Foundry Sand


Image by firemind

Green Sand: Green sand is also called as foundry sand or molding sand. This is utilized for sand casting. When this sand is oiled or moistened, it has a tendency to pack well and retain the shape. Green sand is a mix of pulverized coal, water, bentonite clay and sand. Out of these four components, the biggest part is that of the sand. There are several proportions of these four components. The different ratios are used to adjust the surface finish, moldability and capacity of the hot molten metal to degas. The prime use of this sand is in the metal casting. The coal is usually called as sea coal in foundries. The amount of sea coal is less than 5 percent. It undergoes partial combustion when there is molten metal present and this causes offgassing of organic vapors.

Green sand is stored in flasks (as the casters call the container). These are boxes that do not have a bottom or lid. This box is divided into two half parts and these are connected together. These halves are called as the top or cope and bottom or drag flask.

As per its name, green sand is not green in color. The word “green” is used as it is used in the wet state.

Casting Sand: Some casting sands are oil bonded and foundry mix sand. This is a mixing of oil, resin and sharp fine silica sand. Such a mix can be utilized in sand casting of all varieties of metals. Some casting sands consist of 20 percent more oil and resin as compared to other brands. The objective is to ascertain the best mix for maximum green power and the best finish for the surface, that is possible.

The oil bonded sand is a substitute for water bonded green sands to be used for casting sand. The advantage over traditional, older sands is that as water is absent, the sand does not steam like the traditional sands. This sand is more secure to use than green sand. The reason is that potentially explosive quantities of steam are not generated. Due to this dearth of steam generation and the smooth texture of the sand, the oil bonded sand results in a smoother surface finish. The novice can use these sands and get professional results.

Use of casting sand: The same techniques, patterns and tools that are used for water bonded sands can be used for oil bonded casting sands. As the sand has better adhesive properties, there are fewer hassles with loose sand in the impression. The difference is that water cannot be used to manage loose sections. However, as the self adhesion is better, there are fewer problems of crumbling.

When the oil comes in contact with molten metal, it does not burn. When the castings are being shaken out, it is advisable to take off the sand that is burned. This sand that is burned can then be mixed again in the pile of fresh sand. It reabsorbs oil and works very well. After repeated use of this sand, the oil gets depleted. In this case, around 30W of non-detergent motor oil can be used to reload the sand with oil.

Go to Metal Casting Zone to get your free ebook on Metal Casting at Metal Casting. Metal Casting Zone also has Electric Arc Furnace Information, Blast Furnace Information and a Metal Casting Blog with daily news on Metal Casting. You can Find Metal Casting Zone at www.metalcastingzone.com.

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MEMS: A Tiny Package With Potential To Revolutionize Every Field of Technology


Foundry 6
Image by Greg Woodhouse Photography

Micro-electromechanical systems, more frequently known by the acronym MEMS, are micro devices which can be used as sensors, valves, gears, mirrors, actuators, and more. Most often combined with, or comprising, a microprocessor, they make possible the collection and transmission of data in a miniscule package. MEMS foundry companies have experienced significant growth in the last two years, as the almost unlimited number of possible applications across many industries has become more evident.

The automotive industry was the first to apply MEMS technologies in high volume. In the 1990s, they were devised as airbag accelerometers. The small size, low cost, and high sensitivity were the features that made it possible. Prior to this, airbag deployment required the installation of bulky components and relatively expensive electronics. MEMS technology costs a fifth as much, and the small size results in a quicker response.
With airbag deployment, fractions of a second can make a difference. It is MEMS micro devices that have made side impact airbags feasible. Smart airbags, which respond differently depending on the size and weight of the person in the vehicle, are the next step and are already being developed.

The medical applications of MEMS are significant as well. Tiny pressure sensors have been widely used for monitoring during childbirth, during eye surgery, in ventilators, and in dialysis machines. Disposable blood pressure transducers have significantly reduced costs for intensive care patients. Microchips for the analysis of skin’s physical and chemical condition have been developed for use by physicians, pharmacies, and cosmeticians. In the laboratory, MEMS has made it possible for testing equipment to be made both smaller and more sensitive. They are used in monitoring equipment for radiation and biological hazards. All these technologies have improved quality of patient care, while reducing costs.

The technology is also used for micronozzles in ink-jet printers and as mirrors in video projection equipment. The defense industry has devised a number of uses for MEMS, including environmental monitoring, munitions guidance, and navigation. It has also been used for monitoring border control.

A number of new applications are in development in MEMS companies for various industries. Incorporated into thermostats, they will greatly improve the energy efficiency of home and industrial heating and air conditioning. Tiny, inexpensive GPS devices in courier packages will provide real-time tracking without dependence on manual scanning, and will gather information about package handling, including temperature excursions and shock detection.

The future will also bring smart roads which gather and transmit data about road conditions, so repairs can be made before conditions become serious or dangerous. MEMS embedded in roads will also transmit data to the GPS in vehicles, keeping drivers abreast of road hazards, traffic, and accidents. In airplane wings, they’ll respond to air currents and adjust air flaps instantaneously, improving efficiency and safety.

With the number of possible uses expanding every day, MEMS foundry companies are poised to become a major growth industry over the next decade. From automotive and medical applications, to temperature control, safety and transportation uses, nanotechnology in these micro devices has the potential to revolutionize every field and to positively affect every day life across the globe.

Jessica entered the Semiconductor Manufacturing field in 1998. Jessica has held positions at Integrated Micromachines and Xponent Photonics prior to founding Rogue Valley Microdevices, specializing in silicon wafers and establishing it as one of the leading MEMS fabrication and manufacturing facilities.

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Foundry Equipments As Well As Resources Employed In Foundry Technology

There are various types of foundry devices and foundry supplies that are commonly used in the task of metal casting, investment casting, aluminium die casting and several other kinds of foundry castings. Most of the foundry equipments and supplies include a wide range of molding machines and mixtures, furnaces, transporters, ladles and large stock of metals and alloys, chemical binding products, special types of sand castings, abrasives stabilizers and filters.

These foundry equipments and materials also comprise a bevy of improved techniques and machinery that are required to fulfill the task of metal casting. The usual process of metal casting involves melting metals in kilns and then dispensing the hot molten metals into the metal cast to give it the preferred shape or create different types of foundry products. The foundry materials may comprise of huge stock of chemical substances which are widely used to hold together different types of alloys and specialty sands to make the molds. This special variety of sand is called as green sand and they are commonly used in most foundry workshops as it is specially prepared to retain the shape much better compared to normal sand.

A metal foundry may be focused in creating foundry products of a specific metal or have special furnaces and other foundry devices and supplies which are largely made for the specific techniques. There may be other foundries that may deal in foundry castings with use of different kinds of metals and alloys, which might include wide range of iron foundry, zinc foundry, aluminum foundry, bronze foundry, copper foundry, brass foundry and more.

In foundry technology there are several types of metal castings, the most common procedure is that liquefied metals are poured inside molds made of casting sand and when the metal has hardened they are removed from the castings. Mostly the casting sand is water based or even oil based. The water based sand casts are also called green casts, which are made by blending moist mixture of clay and sand. There are various other sorts of foundries and each foundry may use specific or combination of different models of foundry device and foundry supplies.

The iron foundry for example may use blast furnace which is more commonly termed as Cupola. Bronze and brass foundries may normally have gas heated kiln or electrical induction furnace. Foundry devices and supplies may also include machinery and materials such as injection molding or investment casting gadgets. Investment casting is also popularly termed as lost wax casting. In this process, usually wax and other thermoplastic supplies are used to make different kinds of foundry items.

There are plenty of foundry networks that provide huge job opportunities to large number of qualified professionals. Most of the foundry jobs may include suitable post as foundry engineers, foundry technicians, foundry auditors, administrative heads and other rewarding positions.

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Different Types Of Foundry Equipments And Supplies Used In Foundry Technology Today


Image by [dac~ ]
taken at the foundry, london

There’re many kinds of foundry equipment and foundry supplies that are extensively used in the process of metal casting, investment casting, die casting and various other sorts of foundry castings. Most of the foundry equipments and supplies include a wide range of molding machines and mixtures, furnaces, transporters, ladles and huge stock of metals & alloys, chemical binding products, special sorts of sand castings, abrasives additives and filters.

Those foundry equipments and supplies also comprise a bevy of superior techniques and machinery which are required to fulfill the task of metal casting. The normal process of metal casting involves melting metals in furnaces and then pouring the hot molten metals into the metal cast to give it the desired shape or create many kinds of foundry products. The foundry supplies may comprise of huge stock of chemical compounds which are extensively used to hold together different types of alloys and specialty sands to make the molds.

This special type of sand is named green sand and they’re usually used in most foundry plants as it’s specifically formulated to retain the shape much better than ordinary sand. A metal foundry may be specialized in creating foundry products of a specific metal or have special furnaces and any other foundry tools and supplies that are largely designed for the certain procedures. There may be other foundries which may deal in foundry castings with use of various types of metals and alloys, which might include vast number of iron foundry, zinc foundry, aluminum foundry, bronze foundry, copper foundry, brass foundry and a lot more.

In foundry technology there’re various kinds of metal castings, the most common procedure is that molten metals are poured inside molds made of casting sand and when the metal has solidified they’re removed from the castings. Sometimes the casting sand is water based or oil based. The water based sand casts are also referred to as green casts, that are made by combining moist mixture of clay and sand. There’re various sorts of foundries and every of the foundry may use particular or combination of different types of foundry equipment and foundry supplies.

The iron foundry for example may use blast furnace that is more commonly termed as Cupola. Bronze and brass foundries may generally have gas heated furnace or electrical induction furnace. Foundry equipments and supplies may also include machinery and resources like injection molding or investment casting gadgets. Investment casting is also usually termed as lost wax casting. In this process, generally wax and other thermoplastic supplies are used to make different types of foundry products.

There are a lot of foundry networks that provide huge job opportunities to large number of skilled professionals. Majority of the foundry work could include suitable post as foundry engineers, foundry technicians, foundry auditors, operational heads and any other lucrative positions.

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